info@precisionconveyor.com
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Conveyor Automation Solutions

From Load to Unload — Fully Integrated, Fully Engineered

At Precision Conveyor Technologies, Conveyor System Automation is at the core of everything we do. We specialize in designing and building fully integrated conveyor lines that automate loading, part transfer, coating, curing, and unloading processes.

Whether you’re feeding aerospace fasteners into a spin coat system, transferring automotive pistons through a robotic spray booth, or curing pipe couplings in a hazardous-rated zone, we deliver Conveyor System Automation solutions tailored to your part, process, and production goals.

Complete Conveyor System Automation

We deliver full-system automation from mechanical loading to intelligent unloading, all designed, built, and programmed in-house.

Mechanical Automation Components

Our engineered systems include advanced motion and part handling such as:

  • Chain-On-Edge Conveyors – standard and heavy-duty spindle conveyor systems for precise part handling, finishing, and curing

  • Rotary Tables & Indexers – for precise positioning

  • Bowl & Step Feeders – for singulating bulk parts

  • ID & OD Part Gripping – pneumatic or mechanical solutions

  • Suction Cup & Magnetic Handling – for delicate or ferrous parts

  • Custom Tooling & Fixturing – tailored to your product

  • Auto Tool Changers – for multi-process flexibility

  • Load/Unload Automation – pick & place, linear transfer, or robotic

  • Spray Gun Movers – vertical and horizontal stroke systems, available explosion-proof servo-driven or hydraulically driven for hazardous environments

  • Roller & Belt Conveyors – for upstream/downstream movement

High-speed chain-on-edge conveyor system with automatic thread masking for fire sprinkler heads
High-speed COE system for fire sprinkler production — includes automatic thread masking, precision indexing, and powder coating integration for continuous part flow.

Robotic Integration in Conveyor System Automation

We integrate industrial robots into automation systems for precise, repeatable operations across multiple stages of your process.

Robots are tightly integrated with conveyors, vision systems, and safety controls to create complete, automated manufacturing systems.

SCARA robot performing seat masking on fire sprinkler heads in a chain-on-edge conveyor system
SCARA-assisted masking system for fire sprinklers — integrated with a COE conveyor, the robot applies precise seat masks before powder coating, supporting high-speed automated production.
Two SCARA robots on an aerospace fastener paint line for automated transfer and unloading
Dual SCARA robot system for aerospace fasteners — one robot transfers parts between head and thread coating lines, while the second performs automated unload, enabling seamless, high-throughput operation.

Smart Control & Vision for Automated Conveyor Systems

We don’t just move parts — we sense, detect, and respond in real time.

  • Allen-Bradley CompactLogix 5380 & PanelView 5000 – our standard control platform for advanced automation and system integration

  • Sensor Feedback Loops – temperature, pressure, air flow, spindle speed

  • Part Detection – presence, color, shape, size

  • Part Locators & Guides – for accurate positioning before processing

  • 2D & 3D Vision Systems – for part identification, orientation, and quality checks

  • Safety Interlocks – integrated throughout the system to ensure safe operation

These technologies form the backbone of reliable, scalable Conveyor System Automation.

Internal view of a control panel showing PLC, safety relays, and automation wiring for a conveyorized finishing system
We build clean, organized panels with industrial-grade components and safety interlocks—designed for reliability, serviceability, and future expansion.

Data-Driven Process Control for Conveyor Automation

We help customers track, control, and optimize operations with integrated part-level data, recipe logic, and system analytics.

  • Barcode Readers – used to automatically call up part-specific recipes

  • Recipe Management – control of part-specific setpoints and sequences

  • Production History Tracking – part run data, batch info, and process verification

  • HMI-Based User Access Control – restrict editing of recipes, safety bypasses, or critical parameters by role (operator, maintenance, engineering)

  • Batch Logging & Report Generation – exportable logs for traceability, quality audits, and compliance

  • Real-Time Fault History – alarms and warnings logged with time stamps, operator notes, and system status

  • Maintenance Alerts & Counters – runtime-based prompts for filter changes, oiling, inspections, or sensor recalibration

  • Data Export Options – CSV, SQL, or cloud integration for MES, ERP, or quality systems

  • Optional SCADA Integration – system-wide monitoring and centralized control across multiple lines or plants

Touchscreen HMI interface for controlling conveyor speed, spray zones, and oven temperature in a paint finishing system
Our HMI systems give operators clear control over every stage of the finishing line—from part movement to oven curing and spray timing.

Designed for Hazardous Environments

Many of our conveyor system automation systems operate in areas classified as hazardous due to flammable vapors or combustible dusts.

We engineer our solutions to meet:

  • Class I & II, Division 1 & 2 electrical design standards (per NFPA 70, Article 500)

  • NFPA 33 compliance for spray finishing environments

  • Explosion-proof motors, enclosures, and operator stations

  • Safety interlocks on all access doors and spray-critical systems

  • Exhaust proving switches and built-in work lights for safe maintenance access

Safety and compliance aren’t afterthoughts — they’re designed into every system from the start.

Pipe coupling being sprayed inside a hazardous-rated coating booth
Spray coating of pipe coupling in hazardous-rated booth — example of Class I Division 1 compliant equipment used for coating operations involving flammable vapors.

Why Our Conveyor System Automation Works

  • Turnkey mechanical + controls integration

  • Built for rugged industrial use in harsh environments

  • Designed around your part and process — not generic modules

  • Seamless pairing with paint systems, ovens, safety enclosures, and control panels

  • Expertise in hazardous-rated applications (Class I & II, Div 1 & 2)

  • Fully engineered in-house — design, fabrication, programming, and startup

  • Proven performance across industries: aerospace, automotive, defense, consumer goods

  • Scalable designs for low-volume prototyping to high-volume production lines

  • Flexible controls with PLC/HMI platforms you already use

  • Long-term support from our experience team

Some Past Automation Projects

  • Rotor Coating System – servo-driven COE conveyor with robotic paint application

  • Fire Sprinkler System – automated part masking, powder coating, and curing line

  • ID Part Painting System – explosion-proof, servo-driven positioner for precise internal coating

  • Automotive Piston Line – automatic loading, robotic painting, and unloading of engine pistons

  • Aerospace Fastener System – high-speed automation for loading, painting, and unloading of small fasteners

  • Cookware Coating System – robotic Teflon (PTFE) spray application for nonstick cookware

  • Wheel Finishing System – robotic paint application for automotive wheels

  • And many more – across industries and applications over our 34+ years in business

Some examples of past conveyor system automation projects:

Vacuum cup unloading system for sulfur ingots
Precision Conveyor vacuum cup unloading system designed for safe, efficient removal of sulfur ingots from the cooling conveyor
Automotive parts washer on chain-on-edge conveyor system
Precision Conveyor Chain-On-Edge washer system providing consistent cleaning of automotive parts to prepare surfaces for downstream finishing processes
Robotic transfer and unload stations for aerospace fastener coating system
Precision Conveyor system featuring coordinated robotic transfer and unload units for precise handling of aerospace fasteners throughout the automated coating process
Turnkey system overview for washing, Teflon coating, and curing automotive compressor part
Precision Conveyor turnkey Chain-On-Edge system providing integrated washing, Teflon coating, and curing processes for automotive compressor components
3D model of Chain-On-Edge conveyor with spray booth and robotic applicator
Precision Conveyor 3D model showcasing an integrated Chain-On-Edge system with enclosed spray booth and robotic applicator for automated, high-precision coating processes
Vertical automatic spray gun mover for internal diameter (ID) coating
Precision Conveyor vertical spray gun mover engineered for precise internal diameter coating applications, offering programmable stroke and spray control
Vibratory feed system supplying parts for robotic load onto Chain-On-Edge conveyor
Precision Conveyor vibratory feeder delivering parts for robotic loading onto a Chain-On-Edge spindle conveyor, enabling seamless automation and part orientation
Automated pick and place system unloading sulfur ingots from conveyor
Precision Conveyor automated pick and place unit designed for reliable unloading of sulfur ingots from the cooling conveyor with minimal operator intervention
Rotary table powder coating system in operation
Precision Conveyor rotary table system applying uniform powder coatings to small parts with controlled rotation and efficient spray coverage
Industrial powder coating equipment setup
Additional view of Precision Conveyor’s powder application equipment, showcasing spray booth configuration and system integration for high-throughput coating
Powder coating automotive electronic parts on Chain-On-Edge spindle conveyor
Precision Conveyor Chain-On-Edge system applying protective powder coatings to automotive electronic components with precision and consistency
Custom floor-mounted conveyor designed for coating parts with unusual geometries or special presentation requirements
Floor-mounted conveyors are a flexible alternative when overhead or chain-on-edge systems aren’t practical—ideal for unique part geometries or integrated robotic spray applications.
powder coating on chain-on-edge spindle conveyor
Powder Coating Automotive Electronic Parts on Chain-On-Edge Spindle Conveyor
High-speed chain-on-edge conveyor system with automatic thread masking for fire sprinkler heads
High-speed COE system for fire sprinkler production — includes automatic thread masking, precision indexing, and powder coating integration for continuous part flow.

Ready to Automate Smarter?

Whether you’re scaling production or improving quality, we’ll deliver a Conveyor System Automation solution built around your exact requirements.

Let's build your system.

Contact an Engineer
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Call: (440) 352-6100

Email: info@precisionconveyor.com

Load and unload station for wooden dowel paint finishing conveyor